Maintaining water tanks is essential for efficient operations, ensuring the reliability and longevity of your infrastructure, no matter your sector. Over time, tanks can suffer from issues such as corrosion, leaks, and structural deterioration, which can lead to significant operational disruptions and costly repairs.

Tanks made from materials such as steel and concrete are prone to corrosion, especially when exposed to harsh environmental conditions. Additionally, cracks and failed joints can lead to leaks, wasting valuable resources and posing safety and environmental risks. Over time, the structural integrity of tanks can weaken, leading to potential failures and operational disruptions, which can adversely affect vital business operations and other infrastructure elements.

At this point, it is often perceived that the only solution is to replace the tank completely, a process that can be very costly and involve considerable downtime for the business. In fact, repairing the tank often isn’t even considered an option!

Could FRP linings be the answer?

FRP linings offer a practical and robust solution to these challenges. By creating a seamless and durable inner layer, FRP linings protect tanks from various forms of damage and extend their lifespan.

At Sui Generis we’ve specialised in FRP solutions for over two decades, including bespoke FRP linings for water tanks, and there are countless reasons why we champion this solution. From repairing a portable water tank with restricted access at a college campus through to refurbishing the lining of a semi-submerged cooling tower basin, FRP tank lining is as adaptable as it is versatile, providing an effective solution for many different applications.

A Long-lasting, Cost Effective Alternative

FRP linings can be tailored to meet specific requirements and provide a cost-effective alternative to replacing entire water tanks. Creating a seamless, corrosion-proof, and chemical-resistant barrier within existing tanks, this added protection guards against cracks, leaks, and erosion, ensuring tanks remain impact-resistant and easy to clean for many years.

Refurbishment can cost as little as 20% of a full replacement, saving significant expenses and ensuring tanks are back in service quickly with minimal downtime. Plus, FRP linings are designed to last over 20 years, offering long-term durability and reliable protection against corrosion and damage. This solution ensures the integrity of tanks for years to come as well as long-term cost savings.

Sustainable and Environmentally Friendly

Opting for FRP linings is a sustainable choice. As a business, it is our aim to be net-zero by 2030, and as part of this we have made several sustainable business decisions, including adopting the use of a specialist rPET resin derived from recycled plastics across all of our products.

As a result, repairing tanks eliminates the need for replacement, utilises resin made from recycled plastics, and extends the life of tanks by over two decades, contributing to environmental conservation and waste reduction in the long term.

Rapid Response and Minimal Downtime

When time is limited, the last thing you need is an area to be closed off or work to grind to a halt. FRP tank linings eliminate this issue. Most restorations are completed within a week, allowing operations to continue smoothly without the need for a full shutdown.

In comparison, a heat drying kiln lined with FRP is 60% less carbon-intensive than its steel equivalent, aligning with ESG goals. Moreover, the cost savings are substantial, with an FRP kiln costing approximately £1.4m compared to £12m for a steel version. These benefits highlight the significant financial and environmental advantages of choosing FRP solutions.

Find out more about our tank lining solutions by visiting our website or getting in touch with our team of FRP specialists on: 01206 798 798 / info@suigeneris.co.uk